Hana kūlou ʻo CNC paipu paipu maʻamau

ʻO ka wehewehe pōkole:

ʻO ke kuʻi paipu he hana ia e hoʻokomo mua ʻia ai ka paipu i loko o ka piko a i ʻole ka ʻili paipu a laila hoʻopaʻa ʻia ma waena o nā mea make ʻelua (pākaʻi a hoʻohua i ka make).Hoʻopaʻa paʻa ʻia ka paipu e nā ʻāpana ʻē aʻe ʻelua, ʻo ka holoi holoi a me ke kaomi kaomi.


Huahana Huahana

ʻike

Huahana Huahana

Wehewehe pōkole

ʻO ke kuʻi paipu he hana ia e hoʻokomo mua ʻia ai ka paipu i loko o ka piko a i ʻole ka ʻili paipu a laila hoʻopaʻa ʻia ma waena o nā mea make ʻelua (pākaʻi a hoʻohua i ka make).Hoʻopaʻa paʻa ʻia ka paipu e nā ʻāpana ʻē aʻe ʻelua, ʻo ka holoi holoi a me ke kaomi kaomi.

ʻO ke kaʻina hana kulou ʻana o ka paipu e pili ana i ka hoʻohana ʻana i nā mana mechanical e hoʻokuke i ka paipu mea a i ʻole ka paipu e kūʻē i ka ʻōpala, e koi ana i ka paipu a i ʻole ka paipu e hoʻohālikelike i ke ʻano o ka mold.ʻO ka maʻamau, paʻa paʻa ka paipu hānai i ka wā e huli ai nā welau a ʻōwili a puni ka make.ʻO nā ʻano hana ʻē aʻe e pili ana i ka hoʻokuʻu ʻana i kahi blank e nā wili e hoʻowili iā ia i kahi pihi maʻalahi.[2] No kekahi mau kaʻina wili paipu, hoʻokomo ʻia kahi mandrel i loko o ka paipu e pale ai i ka hāʻule.Hoʻopaʻa ʻia ka paipu i ka ʻāʻī e kahi ʻōpala i mea e pale ai i nā creases i ka wā o ke kaomi ʻana.Hoʻohana pinepine ʻia nā wili wiper me kahi huila palupalu, e like me ke alumini a i ʻole ke keleawe, e pale aku ai i ka ʻohi ʻana a i ʻole ka hōʻino ʻana i ka mea i kulou.

ʻO ka hapa nui o nā mea hana i hana ʻia me ke kila paʻa a i ʻole ka mea hana e mālama a hoʻonui i ke ola o nā mea hana.Eia nō naʻe, hiki ke hoʻohana ʻia nā mea palupalu, e like me ke alumini a i ʻole ke keleawe, ke hopohopo e pili ana i ka ʻoki ʻana a i ʻole ke ʻoki ʻana i ka mea hana.No ka laʻana, hana mau ʻia nā poloka paʻi, nā ʻano rotary, a me nā make kaomi i ke kila paʻakikī no ka mea ʻaʻole e neʻe ka paipu ma kēia mau ʻāpana o ka mīkini.Hana ʻia nā mea paʻi a holoi ʻia me ka alumini a i ʻole ke keleawe e mālama i ke ʻano a me ka ʻili o ka mea hana i ka paheʻe ʻana.

ʻO nā mea hoʻoheheʻe paipu maʻamau i hoʻohana ʻia e ke kanaka, pneumatic, hydraulically assisted, hydraulically drived a i ʻole uila uila servo motors.

Hōʻike huahana

Kulou

ʻO ka piʻo ʻana paha ke kaʻina hana kulou mua i hoʻohana ʻia ma nā paipu anu a me nā paipu.[Pono wehewehe] I kēia kaʻina hana, ua kaomi ʻia kahi ʻōpala curved i ka paipu, e koi ana i ka paipu e kūpono i ke ʻano o ka piko.No ka mea, ʻaʻohe kākoʻo i loko o ka paipu, e hoʻololi iki ke ʻano o ka paipu, e hopena i kahi ʻāpana keʻa oval.Hoʻohana ʻia kēia kaʻina hana inā ʻaʻole koi ʻia kahi pauku paipu kūlike.ʻOiai hiki i ka make hoʻokahi ke hana i nā ʻano like ʻole, hana wale ia no nā paipu o ka nui a me ka radius.

21-piʻo paipu (4)

ʻO ke kuʻi ʻana o ka rotary

ʻO ka hoʻonohonoho piha o nā mea hana no ka rotary stretching a me ke kuʻi

ʻO ka rotary tension bending (RDB) he ʻano hana pololei no ka mea, ua kulou ʻia me ka hoʻohana ʻana i kahi mea paahana a i ʻole "make set" me kahi radius laina waena mau (CLR), a i ʻole i hōʻike ʻia ma ke ʻano he awelika bending radius (Rm).Hiki ke hoʻolālā ʻia ka rotary stretch bender no ka mālama ʻana i nā hana kulou he nui me nā pae like ʻole o ka piko.Hoʻopili pinepine ʻia kahi papa kuhikuhi kuhikuhi (IDX) i kahi mīkini kuʻi, e ʻae i ka mea hoʻohana e hana hou i nā piko paʻakikī i loaʻa i nā piko he nui a me nā mokulele ʻokoʻa.

ʻO nā mīkini wiliwili Rotary nā mīkini kaulana loa no ke kuʻi ʻana i nā paipu, nā paipu a me nā mea paʻa no kēia mau noi: nā lima lima, nā papa, nā ʻōwili kaʻa kaʻa, nā lima, nā uea, a me nā mea ʻē aʻe. hoʻopuka i kahi piko nani.Hiki ke paʻakikī loa nā mīkini ʻo CNC rotary stretch bending a hoʻohana i nā mea hana paʻakikī e hana i ke kulou koʻikoʻi me nā koi kiʻekiʻe.

ʻO ka pūʻulu piha o nā mea paahana e koi wale ʻia no ka piʻi pono kiʻekiʻe o nā paipu paʻakikī me ka OD/T nui (ka anawaena/mānoanoa) a me ka radius piko liʻiliʻi liʻiliʻi Rm a me OD.[3] ʻO ke kaomi ʻana i ke Axial ma ka hope manuahi o ka paipu a i ʻole ka make e kōkua i ka pale ʻana i ka lahilahi a me ka hāʻule ʻana o ka ʻāpana convex waho o ka paipu.ʻO Mandrel, me ka pōpō ʻole a i ʻole, me ka loulou spherical, hoʻohana nui ʻia e pale i ka wrinkling a me ka ellipticity.No nā kaʻina hana kulou maʻalahi (ʻo ia hoʻi, me ka hoʻemi ʻana i ka coefficient o ka paʻakikī BF), hiki ke hoʻomaʻamaʻa ʻia ka mea hana e hoʻopau i ka pono o ka AIDS axial, mandrels, a me ka make ʻana o ke kihi (hoʻohana nui ʻia e pale i ka wrinkling).Eia kekahi, i kekahi mau hihia kūikawā, pono e hoʻololi i nā mea hana maʻamau e hoʻokō i nā koi kikoʻī o ka huahana.

21-piʻo paipu (2)

Piʻo ʻōwili

Komo nui: ʻōwili piko

I ka wā o ka ʻōwili ʻana, hoʻopili ka paipu, ʻāpana i hoʻokuʻu ʻia, a paʻa paha i ke kaomi i ka paipu ma o ke ʻano o nā wili (maʻa mau ʻekolu), e hoʻololi mālie i ka radius piko o ka paipu.He wili hoʻoneʻe ko nā Pyramid rollers, ʻo ka maʻamau he wili luna.He ʻelua wili hiki ke hoʻololi ʻia ka ʻōwili ʻōwili pālua, ʻo ka maʻamau ka ʻōwili lalo a me ka ʻōwili paʻa i luna.ʻO kēia ʻano kulou ka hopena i ka liʻiliʻi o ka deformation o ka pauku kea pipeline.He kūpono ke kaʻina hana no ka hana ʻana i nā paipu spiral a me nā piko lōʻihi e like me nā mea i hoʻohana ʻia i nā ʻōnaehana truss.

Piʻo ʻekolu ʻōwili

ʻEkolu kaʻina hoʻokuʻu ʻana

ʻO ka ʻekolu-roll push bending (TRPB) ka hana maʻamau maʻamau i hoʻohana ʻia no ka hana ʻana i nā geometries curved i loaʻa i nā pihi hoʻopololei hoʻolālā he nui.Eia nō naʻe, hiki ke ʻoki ʻia i ka plastic 3D.Alakaʻi ʻia ka ʻaoʻao ma waena o ka ʻōwili kulou a me ka ʻōwili kākoʻo i ka wā e hoʻokuʻu ʻia ana i ka mea hana.ʻO ke kūlana o ka huila hoʻoheheʻe e wehewehe i ka radius kulou.

ʻO ka piko o ka piko ka piko ma waena o ka paipu a me ka ʻōwili piko.No ka hoʻololi ʻana i ka mokulele piʻo, hoʻohuli ka thruster i ka paipu a puni kona axis longitudinal.ʻO ka maʻamau, hiki ke hoʻohana ʻia nā kime TRPB me nā mīkini kuʻi kuʻuna rotary.Hiki ke maʻalahi ke kaʻina hana no ka mea hiki ke kiʻi ʻia nā waiwai radius radius he nui me ka hoʻohana ʻana i kahi mea paahana kū hoʻokahi, ʻoiai ʻaʻole hiki ke hoʻohālikelike ʻia ka pololei geometric o ke kaʻina hana me ka rotary stretch bending.Hiki ke hana ʻia nā ʻaoʻao curved e like me ka spline a i ʻole polynomial.

ʻO ka piko ʻekolu ʻōwili maʻalahi

Hiki ke hana ʻia me nā mīkini maʻalahi, maʻamau semi-aunoa a me ka non-CNC, hiki ke hānai i nā paipu i loko o ka piko ma ka friction.Loaʻa i kēia mau mīkini kahi hoʻonohonoho kū pololei, me ʻekolu mau wili ma kahi mokulele kū.

Kulou hoʻokomo

Hoʻokomo ʻia nā coils induction a puni kahi ʻāpana liʻiliʻi o ka paipu ma ka piko.A laila, hoʻomehana maikaʻi ʻia i 800 a 2,200 degere Fahrenheit (430 a 1,200 degere Celsius).Ke wela loa ka paipu, hoʻohana ʻia ke kaomi e pelu ai ka paipu.A laila hiki ke hoʻopaʻakikī ʻia ka paipu me ka ea a i ʻole ka wai, a i ʻole e maʻalili ke ea.

Hoʻohana ʻia ka induction bending no ka hana ʻana i nā piko kūpono no ka nui o nā noi, e like me nā paipu (paʻa lahilahi) no ke kahawai a i lalo a me nā ʻāpana uka a me waho o ka ʻoihana petrochemical, nā ʻāpana radius nui i ka ʻoihana kūkulu, ka pā mānoanoa. , nā piko radius pōkole no ka hana mana a me nā ʻōnaehana hoʻomehana kūlanakauhale.

ʻO nā pōmaikaʻi nui o ka induction bending:

ʻAʻole pono ʻoe i kahi mandrel

ʻO ka radius piko a me ka Angle (1°-180°) he koho

Kiʻekiʻe precision piko radius a me ka Angle

He mea maʻalahi ke hana i nā paipu pololei

Hiki ke loaʻa nā hoʻopakele nui ma ka wiliwili kahua

Hiki i hoʻokahi mīkini ke hoʻokomo i nā ʻano nui o ka paipu (1 "OD a 80" OD)

ʻOi aku ka maikaʻi o ka ʻokiʻoki ʻana i ka pā a me nā waiwai ovality

21-piʻo paipu (1)
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